Principal Scientist, Upstream Process Development

Merck Merck · Pharma · NJ

This role focuses on developing drug substance manufacturing processes for biologics, including cell culture processes and transfer to manufacturing sites. It involves leading cross-functional teams, developing CMC packages, and refining technical strategy for next-generation processing. The role also emphasizes leveraging data science and digital tools for complex problem-solving and staying current with external scientific literature.

What you'd actually do

  1. Leading biologic upstream process development for first-in-human and commercial processes by efficiently developing high yield, robust and scalable cell culture processes.
  2. Providing technical direction for process development, characterization, commercialization, and regulatory filing activities to ensure a smooth and clear path to successful PPQs an BLAs for our company pipeline.
  3. Advancing upstream platform process technical strategy and championing creative process improvement initiatives
  4. Initiating new collaborations to assess new technologies and industry strategies with relevance to our Company.
  5. Collaborating with academia, industry partners, and vendors to drive development, innovation and adoption of new process technologies with broad impact to projects or platform.

Skills

Required

  • Proven record of accomplishments in upstream process and technology development
  • Experience in CHO fed-batch cell culture
  • Understanding and hands-on experience on cell culture bioreactors including microbioreactors, bench-scale and pilot-scale bioreactors, and scaleup/tech transfer activities.
  • Working knowledge of cell culture media, CHO cell biology and metabolism, DOE statistics and computational fluid dynamics.
  • Ability to direct the planning, execution, analysis, and documentation of all stages of cell culture process development.
  • Ability to work in a matrixed team environment and collaborate with both internal and external partners including vendors.
  • Knowledge of biologics CMC development cycle.
  • Experience with late-stage commercial process development, technology transfer, scale-down model qualification and process characterization.
  • Demonstrated ability for taking initiative, creativity, and innovation in problem solving.
  • Demonstrated ability to develop staff to maximize utilization of talent and actively guides career development; builds strong and collaborative teams.

Nice to have

  • Experience with state-of-the-art cell culture processes including intensified inoculum and perfusion process development.
  • Experience with high throughput microbioreactor systems, and advanced in situ analytics for process monitoring and control.
  • Expertise in media development, media/solution chemistry.
  • Background in data science approaches related to cell culture and predictive modeling e.g., metabolic flux analysis (MFA), omics, machine learning; experience integrating PAT efforts) and computational fluid dynamics (CFD).
  • Experience leading cross functional, program development teams.

What the JD emphasized

  • strong scientific publication and presentation track record
  • strong external presence through scientific excellence