Senior Technologist, Hybrid Bonding Module

Intel Intel · Semiconductors · Oregon, Hillsboro, United States

Senior Technologist for Die-to-Wafer Hybrid Bonding (HBI) at Intel, focusing on process and equipment development for advanced packaging. The role involves driving improvements in yield, reliability, and defectivity for next-generation hybrid bonding technologies, supporting both development and high-volume manufacturing environments. Requires deep technical expertise in hybrid bonding process or equipment engineering.

What you'd actually do

  1. Drive process and/or equipment development for die-to-wafer hybrid bonding, including material selection, parameter optimization, equipment characterization, and process control.
  2. Develop and optimize manufacturing processes to improve yield, reliability, and defectivity performance.
  3. Improve bond interface quality, alignment performance, overlay accuracy, surface preparation, and contamination control.
  4. Design and execute DOE-based experiments and perform statistical analysis to establish robust process windows and control strategies.
  5. Lead first-of-a-kind (FOK) process and equipment capability development for new bonding platforms and technologies.

Skills

Required

  • Bachelor's degree in Materials Science, Electrical Engineering, Chemical Engineering, Physics, or a related engineering/scientific field and 9+ years of experience; OR Master's degree in Materials Science, Electrical Engineering, Chemical Engineering, Physics, or a related engineering/scientific field and 6+ years of experience; OR PhD in Materials Science, Electrical Engineering, Chemical Engineering, Physics, or a related engineering/scientific field and 4+ years of experience.
  • 5+ years of industry experience in hybrid bonding, wafer bonding, advanced packaging, or closely related semiconductor manufacturing technologies.
  • Demonstrated ability to solve complex technical problems using structured engineering methodologies.
  • Strong written and verbal communication skills with the ability to present technical findings to diverse audiences.
  • Ability to influence and collaborate across cross-functional teams in technology development and manufacturing environments.
  • Proven ability to mentor and develop engineers and technical team members.
  • Demonstrated ability to manage multiple priorities and drive results in a fast-paced environment.

Nice to have

  • Experience leading first-of-a-kind (FOK) process or equipment development programs.
  • Experience introducing new hybrid bonding platforms, manufacturing capabilities, or advanced packaging technologies.
  • Knowledge of bond interface defect mechanisms, including void formation, adhesion challenges, contamination effects, and material interactions.
  • Experience with alignment-sensitive manufacturing processes and overlay performance optimization.
  • Experience with process characterization, metrology, defect inspection, or failure analysis techniques.
  • Experience improving equipment capability, throughput, utilization, or process performance in a manufacturing environment.
  • Experience collaborating with external equipment suppliers and materials vendors on technology development activities.
  • Experience supporting technology transfer from development to manufacturing.

What the JD emphasized

  • first-of-a-kind (FOK) platform development
  • first-of-a-kind (FOK) process and equipment capability development