Associate Director, Engineering (onsite)

Merck Merck · Pharma · PA

Associate Director, Engineering role at Merck focused on leading end-to-end program management for clinical manufacturing campaigns, specifically campaign preparation and closeout execution. The role involves driving cross-functional alignment, ensuring timely drug substance release, overseeing material transfer, and mitigating risks. Key responsibilities include partnering with process leadership for operational excellence, managing campaign timelines, developing training strategies for rapid ramp-up of new engineers, and overseeing process-related quality documentation and changes. Requires a BS/MS in Engineering or Biological Sciences with 7+ years of relevant pharmaceutical/biopharmaceutical industry experience, including technical knowledge of fermentation, cell culture, purification processes, GMP environments, and quality systems.

What you'd actually do

  1. Manage end to end timelines of clinical campaigns coming in and out of the pilot plant through preparation, execution, and close out
  2. Develop and implement a comprehensive training vision and strategy for Process Operations, aligned to BCMT and enterprise goals
  3. Design scalable onboarding frameworks to enable rapid ramp-up of new process engineers while maintaining compliance and quality standards
  4. Provide leadership oversight and approval for process-related Quality Notifications (QNs), Change Requests (CRs), and Standard Operating Procedures (SOPs)
  5. Ensure all process changes are technically sound, compliant, and aligned with long-term Process Operations strategy

Skills

Required

  • BS or MS degree in Engineering or Biological Sciences with a minimum of 7 years of relevant experience within the Pharmaceutical or Biopharmaceutical industry
  • Ability to work in a fast-paced and dynamic environment
  • Demonstrated ability to mentor team members and influence cross-functional groups
  • Technical knowledge of fermentation and cell culture processes, including aseptic techniques, live virus handling, BSL2 practices, cleanroom protocols, and bioprocessing equipment
  • Technical knowledge in purification processes such as chromatography, tangential flow filtration (TFF), and dead-end filtration
  • Knowledge of the considerations required for transitioning from development to GMP (Good Manufacturing Practice) environments and influencing necessary adaptations
  • Strong understanding of cGMP (current Good Manufacturing Practices), quality systems, and safety protocols within operations
  • Hands on bioprocess experience either through labs or operations
  • Previous experience in leading projects in either process development or GMP environments
  • Understanding technical writing specifically for investigations and deviations
  • Understanding of developing and leading a training program to support a GMP area
  • Adaptability
  • Biopharmaceutical Industry
  • Biopharmaceutics
  • Cell Cultures
  • Chemical Engineering
  • Customer-Focused
  • Data-Driven Decision Making
  • Drug Product Development
  • Estimation and Planning
  • Fast-Paced Environments
  • GMP Compliance
  • Good Manufacturing Practices (GMP)
  • Mammalian Cell Culture
  • Manufacturing Processes
  • Manufacturing Quality Control
  • Operational Excellence
  • Pharmaceutical Process Development
  • Process Control Automation
  • Process Optimization
  • Product Formulation
  • Safety Compliance
  • Safety Protocols
  • SAP Inventory Management
  • Strategic Thinking

Nice to have

  • Excellent organizational and problem-solving abilities
  • Capability to work both independently and collaboratively, delivering strong results
  • Exceptional conflict management and negotiation skills
  • Strong communication skills paired with personnel development aptitude
  • Prior management experience, or experience leading teams
  • Experience with SAP inventory management system and/or SAP QN

What the JD emphasized

  • end-to-end program management
  • campaign preparation and closeout execution
  • timely drug substance release
  • oversee coordination of material transfer to downstream sites
  • comprehensive training vision and strategy
  • rapid ramp-up of new process engineers
  • process-related Quality Notifications (QNs), Change Requests (CRs), and Standard Operating Procedures (SOPs)
  • technically sound, compliant, and aligned with long-term Process Operations strategy