Battery Manufacturing - Cell Formation Engineer

Ford Ford · Auto · Dearborn, MI +1 · Manufacturing

This role focuses on developing and implementing manufacturing processes for battery cells, including leading engineering for line layouts, process development, and quality methods. It involves collaboration with product design, suppliers, and automation partners to ensure manufacturing feasibility and efficiency in state-of-the-art EV manufacturing facilities.

What you'd actually do

  1. Develop manufacturing process: lead, engineer line layouts and Implement the Battery Manufacturing processes and launch manufacturing facilities. Processes specific to Formation, Capacity as well as other processes such as electrode (mixing, coat, press, slit), Cell Assembly (notch, dry, stack, weld, package),
  2. Lead simultaneous engineering with Product, Purchasing and Suppliers to deliver manufacturing feasibility: Drive design for manufacturability for new Cell and Module products.
  3. Work closely with OEM’s in the design of manufacturing equipment, process and tooling
  4. Collaborate with automation and other technology partners to develop competitive solutions for productivity Understand and own ROI.
  5. Lead development of Quality methods including process failure mode and analysis (PFMEA), associated gauging requirements and inspection methods. Deliver a Control plan per the quality strategy.

Skills

Required

  • Engineering degree
  • Understanding/experience of overall manufacturing processes
  • Experience Implementing large scale Projects as a manufacturing engineer or project manager
  • Experience with Simulation tools, Digital methods: AutoCad / Siemens PLM etc.
  • Exemplary verbal and written communication skills

Nice to have

  • Battery manufacturing experience
  • manufacturing business acumen
  • mechanical design stack up understanding

What the JD emphasized

  • Ability to travel regularly and the flexibility to be assigned to different work sites for multi week or multi month durations.
  • Candidates must be able to travel 85–90% of the time to support project execution and on site commissioning.