Casting Engineering Supervisor

Ford Ford · Auto · Dearborn, MI +1 · Manufacturing

Lead end-to-end industrialization of structural casting processes from concept to Start of Production, driving Design for Manufacturing (DFM) and collaborating with machine OEMs and system integrators on equipment design, layout, and integration. Ensure stable, high-quality production by leading launch and operation of casting cells, establishing standards for machine setup, parameter control, and preventive maintenance. This role requires a strong technical background in die casting, electrical, automation, mechanical, and hydraulic systems, with proven track record in launching new automotive programs and strong project management and cross-functional leadership capabilities.

What you'd actually do

  1. Lead end-to-end industrialization of structural casting processes from concept to Start of Production.
  2. Drive Design for Manufacturing (DFM) with Product and Tooling Engineering to enable part consolidation and structural performance.
  3. Collaborate with machine OEMs and system integrators on equipment design, layout, and integration.
  4. Lead launch and operation of casting cells to ensure stable, high-quality production to achieve part quality specifications and program production rate.
  5. Establish standards for machine setup, parameter control, and preventive maintenance.

Skills

Required

  • Bachelor’s degree in mechanical engineering, Metallurgical Engineering, Manufacturing Engineering, or related field or equivalent experience.
  • 8+ years of experience in die casting, with significant exposure to large structural or giga castings.
  • Proven technical background on high-pressure die casting process, equipment design, specification, and operation.
  • Strong electrical, automation, mechanical and hydraulic background.
  • Proven track record in launching new automotive programs with casting products.
  • Strong project management and cross-functional leadership capabilities.

Nice to have

  • Lean Manufacturing and/or Six Sigma certification

What the JD emphasized

  • 8+ years of experience in die casting, with significant exposure to large structural or giga castings.
  • Proven technical background on high-pressure die casting process, equipment design, specification, and operation.
  • Proven track record in launching new automotive programs with casting products.