Certified Welding Inspector (cwi) – Flux Cored Arc Weldin

Caterpillar Caterpillar · Industrial · South Milwaukee, WI

Certified Welding Inspector (CWI) responsible for weld quality and compliance on large, complex welded structures, specifically Flux Cored Arc Welding (FCAW) processes for Cat® Electric Rope Shovels (ERS). Performs inspections, validates weld procedures, and partners with engineering and quality teams.

What you'd actually do

  1. Perform in‑process, final, and audit inspections of welded components with a strong focus on FCAW welds
  2. Inspect large structural weldments for compliance with AWS D1.1, engineering drawings, WPS, and Caterpillar quality standards
  3. Verify welder qualifications, welding parameters, joint fit‑up, preheat/interpass temperatures, and post‑weld conditions
  4. Identify weld discontinuities and defects; document findings and drive corrective actions with production and engineering teams
  5. Support root cause analysis and continuous improvement initiatives related to weld quality and rework reduction

Skills

Required

  • Active Certified Welding Inspector (CWI) certification (AWS)
  • Demonstrated experience inspecting Flux Cored Arc Welding (FCAW) in a manufacturing or heavy fabrication environment
  • Strong knowledge of welding symbols, blueprints, WPS/PQR documentation, and inspection methods
  • Hands-on experience with visual inspection and weld quality evaluation of heavy plate and structural weldments
  • Understanding of welding metallurgy, defect identification, and weld acceptance criteria
  • Ability to work independently on 3rd shift in a production environment
  • Strong documentation, communication, and problem-solving skills

Nice to have

  • Experience supporting large, complex welded structures (mining, construction, or heavy equipment)
  • Exposure to automated or robotic welding systems
  • Familiarity with Caterpillar Production System (CPS), Lean, or continuous improvement tools
  • Proficiency using Microsoft Office and manufacturing quality systems
  • Previous experience in high-mix, low-volume manufacturing environments

What the JD emphasized

  • Certified Welding Inspector (CWI)
  • Flux Cored Arc Welding (FCAW)
  • AWS D1.1
  • 3rd shift