Electrical Distribution System (eds) Quality Engineer

Ford Ford · Auto · Dearborn, MI +1 · Quality

Electrical Distribution System (EDS) Quality Engineer responsible for ensuring low-voltage and high-voltage EDS meet design requirements and customer expectations. This role involves leading Failure Mode Analysis, collaborating on risk analysis, guiding quality milestones, driving root cause analysis, developing quality documents (DFMEA/PFMEA, Control Plans), and optimizing process controls. Requires a Bachelor's degree in a related engineering field and 2+ years of experience with EDS, along with structured problem-solving methods.

What you'd actually do

  1. Lead Failure Mode Analysis (FMA): Spearhead FMA activities for upcoming, next-generation Ford and Lincoln vehicle models to proactively identify and mitigate risks.
  2. Collaborate on Risk Analysis: Partner with Design & Release (D&R) Engineers and Vehicle Program Management Teams on Change Point Analysis and Risk Analysis to build and execute robust FMA work plans.
  3. Deliver Quality Milestones: Guide and support D&R Engineers to ensure all Ford Global Product Development System (GPDS) Quality Deliverables are successfully executed on time.
  4. Drive Root Cause & Prevention: Lead cross-functional teams in rigorous root-cause analysis and establish permanent Prevent Recurrence Actions (PRA) for quality issues identified before, during, and after vehicle launch, utilizing structured problem-solving tools (with a strong emphasis on the 3-Legged 5-Why approach).
  5. Develop Foundation Quality Documents: Collaborate with D&R Engineers and external supplier teams to author and refine critical quality documents, including Quality History, Boundary Diagrams, Interface Matrices, P-Diagrams, Design and Process Failure Mode and Effects Analyses (DFMEA/PFMEA), Special Characteristics, and Control Plans.
  6. Optimize Process Controls: Work hand-in-hand with engineering and supplier partners to identify, define, and implement robust process control methods aimed at the prevention and early detection of failures.

Skills

Required

  • Bachelor’s Degree in Electrical, Aerospace, Mechanical, Systems, or Computer Engineering, or a related engineering/scientific discipline (or foreign equivalent, or a combination of equivalent education and experience).
  • Minimum of 2+ years of hands-on experience working with Low-Voltage and/or High-Voltage Electrical Distribution Systems.
  • Proven experience applying structured engineering problem-solving methods.
  • Strong analytical capabilities
  • excellent verbal and written communication skills.

Nice to have

  • 5+ years of dedicated experience in Low-Voltage and/or High-Voltage Electrical Distribution Systems.
  • Six Sigma Green Belt or Black Belt certification.
  • Experience defining, planning, and executing comprehensive product reliability plans.
  • Familiarity with automotive manufacturing assembly and quality control processes.
  • A proven track record of leading cross-functional teams and presenting technical status updates during Management Reviews.

What the JD emphasized

  • rigorous design requirements
  • engineering specifications
  • customer expectations
  • Failure Mode Analysis (FMA)
  • Change Point Analysis
  • Risk Analysis
  • Quality Milestones
  • Root Cause & Prevention
  • structured problem-solving tools
  • 3-Legged 5-Why approach
  • DFMEA/PFMEA
  • Control Plans
  • process control methods
  • prevention and early detection of failures
  • structured engineering problem-solving methods
  • Six Sigma Green Belt or Black Belt certification
  • product reliability plans