Hardware Systems Intern

Physical Intelligence Physical Intelligence · AI Frontier · San Francisco, CA · Hardware

Internship role focused on supporting the development and improvement of critical hardware infrastructure for a robot fleet, involving reliability analysis, failure investigation, tooling design, and test protocols. The role is within a core hardware team at the intersection of mechanical, electrical, and systems engineering.

What you'd actually do

  1. Lead data collection and reliability analysis to identify recurring failure modes, log uptime and cycles, and support root-cause investigations (RCCA/FMEA).
  2. Develop a failure pareto identifying the core issues that cause robots to fail and when.
  3. Build tools, jigs, and architect processes that make the robot fleet faster, safer, and more reliable.
  4. Run and improve test protocols for new hardware releases, field repairs, and after-service verification.
  5. Help implement configuration, serialization, and test tracking systems to enable quick service and replacement of our systems.

Skills

Required

  • Mechanical or Mechatronics Engineering coursework
  • Familiarity with power analyzers, oscilloscopes, and debugging of electromechanical systems
  • Strong understanding of control systems and communication protocols (CAN, ethernet, high- and low-speed systems)
  • Basic scripting (Python, Bash) or data visualization experience for fleet analytics
  • Exposure to program management tools (Notion, Linear, Excel, Google Docs)

Nice to have

  • Prior experience with hardware lab, prototype, or production setups
  • Prior co-op experience in robotics, manufacturing, or product engineering