Heat Treatment Manufacturing Engineer

Ford Ford · Auto · Dearborn, MI +1 · Manufacturing

This role focuses on planning, purchasing, installing, launching, and maintaining Heat Treatment Processes for various automotive components. It involves technical validation of material requirements, development of new technologies like heat treatment and automation, and standardization of metallurgical equipment. The engineer will lead process engineering for equipment and tooling, qualify machines, implement them into manufacturing systems, and work in cross-functional teams to achieve program targets. Responsibilities include producing process documentation, supporting plant launch phases, developing new materials and processing technologies, and performing metallurgical lab analysis.

What you'd actually do

  1. Lead/Support process engineer for specifying and procuring equipment and tooling for metallurgical processing (carburizing, induction hardening, shot peening, and laser welding).
  2. Qualify machines/tools/processes and implement the machinery and equipment into mfg. systems in powertrain plants.
  3. Work within cross-functional teams to achieve program targets for cost, quality and delivery. Work with product design to achieve mfg. feasibility and a robust process design.
  4. Participate in and support the development of operating strategies such as plant layouts, machinery spare parts, and visual factory, scrap identification/evaluation/disposal, and improve quality and reduce costs.
  5. Produce process documentation including process flow charts, process illustrations, PFMEA, DCP, process sheets, visual aids, gauging instructions, control charts and others.

Skills

Required

  • Bachelor of Science in Engineering (Metallurgical or Materials Engineering preferred)
  • 5+ years of experience in manufacturing engineering and metallurgical laboratory analysis of components
  • High volume ferrous based metallurgical processing experience – including heat treatment, welding and auxiliary surface treatments – combined with hands on experience with tooling design for those processes
  • Proficiency in heat treatment processes, metallurgy, hardness testing (core, surface, and micro-hardness)
  • Strong ability to perform complex failure analysis and interpret technical engineering drawings (including GD&T)
  • Strong communication skills with the ability to work in cross-functional teams and interface with suppliers and plant engineering
  • Strong organizational skills with the ability to handle complex projects, equipment procurement, and multiple objectives during launch phases

Nice to have

  • Vacuum carburizing experience
  • Some knowledge of gear machining and metrology is a plus

What the JD emphasized

  • Heat Treatment Processes
  • metallurgical equipment
  • heat treatment
  • shot peening
  • automation
  • metallurgical laboratory analysis
  • High volume ferrous based metallurgical processing experience
  • heat treatment
  • welding
  • auxiliary surface treatments
  • tooling design
  • heat treatment processes
  • metallurgy
  • hardness testing
  • failure analysis
  • technical engineering drawings
  • complex projects
  • equipment procurement
  • launch phases
  • Vacuum carburizing experience
  • gear machining
  • metrology