Manager, Battery Cell Safety

Rivian Rivian · Auto · Tustin, CA · Mechanical & Electrical Engineering

Manager for Battery Cell Safety at Rivian, responsible for defining, validating, and managing cell safety requirements for battery platforms. Requires expertise in Li-ion cell failure, abuse testing, and regulations, with collaboration across engineering and design teams. Involves overseeing testing, analyzing data, and ensuring compliance with global safety standards. Requires management experience.

What you'd actually do

  1. Define and maintain comprehensive cell safety specifications and methodologies, including abuse testing requirements (e.g., thermal runaway, hotbox, accelerating rate calorimetry, deformation, nail penetration, overcharge, crush, etc.).
  2. Establish and advocate for internal Rivian cell safety standards that exceed minimum industry and regulatory requirements and support pack-level safety goals.
  3. Oversee and execute cell-level abuse testing programs, both internally and with external lab partners.
  4. Analyze test data to identify failure modes, determine root causes, and drive design and manufacturing improvements.
  5. Mentor and lead a team of cell safety engineers.

Skills

Required

  • Li-ion cell safety
  • failure analysis
  • abuse testing
  • regulatory requirements
  • battery cell design
  • thermal abuse behavior
  • failure progression
  • battery regulatory and safety standards
  • data analysis tools
  • simulation software
  • MATLAB
  • Python
  • written and verbal communication
  • technical presentation

Nice to have

  • lithium ion battery mechanical design
  • manufacturing methods
  • dimensional variation analysis
  • battery pack manufacturing processes
  • Geometric Dimensioning and Tolerancing practices

What the JD emphasized

  • Minimum of 8 years of experience in the battery industry, with at least 4 years focused specifically on Li-ion cell safety, failure analysis, and abuse testing.
  • Proven experience in defining safety requirements for automotive or high-energy storage applications.
  • Management experience leading a technical team.
  • Expert-level knowledge of Li-ion cell design, thermal abuse behavior, and failure progression.
  • Strong understanding of battery regulatory and safety standards.