Manufacturing Engineer, Generator Testing

Caterpillar Caterpillar · Industrial · Seguin, TX

Manufacturing Engineer for Caterpillar's Industrial Power Systems Division (IPSD), focusing on generator testing. The role involves leading process improvements, troubleshooting, system optimization, root cause analysis, and capital project execution for generators ranging from 35kW to 850kW. Responsibilities include developing and managing engineering projects, determining testing processes, leading continuous improvement activities, engaging in creative problem-solving, coordinating tool design, analyzing engineering changes, and working with suppliers on capital projects. The ideal candidate will have knowledge of lean manufacturing, manufacturing processes, problem-solving, test & validation engineering, controls & automation, and electrical & mechanical troubleshooting.

What you'd actually do

  1. Develop, analyze, and manage manufacturing and test cell engineering projects
  2. Troubleshoot day-to-day process problems with testing equipment and generators, initiate solutions, and establish root cause corrective actions to ensure practical assembly and testing processes are in place
  3. Determine and design testing processes utilizing industry best practices that align with the process takt time to produce high quality generators safely with the desired throughput
  4. Lead and support continuous improvement activities impacting assembly, audit validation, ISO requirements and root cause analysis
  5. Engage in creative problem solving to address operational issues including ergonomic/safety, process efficiency improvements utilizing project methodologies (E.g., 6 Sigma Green Belt), process bottlenecks, and quality (E.g., Process Failure Mode and Effects Analysis (PFMEA))

Skills

Required

  • Decision Making and Critical Thinking
  • Lean Manufacturing
  • Manufacturing Processes
  • Problem Solving

Nice to have

  • Test & Validation Engineering
  • Controls & Automation
  • Electrical & Mechanical Troubleshooting