Manufacturing Engineer, Quality Process, Blueoval Battery Park Michigan

Ford Ford · Auto · Marshall, MI +1 · Manufacturing

Manufacturing Engineer at Ford's BlueOval Battery Park Michigan, focusing on continuous improvement of manufacturing processes, quality, and production KPIs. Requires engineering principles, analytical techniques, problem-solving (8D methodology), process audits, and statistical process control. Experience with Lean Manufacturing, Root Cause Analysis, and FMEA is preferred. Familiarity with cameras, robots, or error-proofing systems is a plus.

What you'd actually do

  1. Apply engineering principles & analytical techniques to drive continuous improvement to manufacturing processes
  2. Function as the leader and subject matter expert for the specified section of the production line. Coordinate activity and drive improvements to achieve KPI’s.
  3. Develop relevant KPI’s and data visualizations to enable clear understanding of the actual vs. expected performance
  4. Lead development of interim and permanent corrective actions to resolve quality and production issues using 8D methodology and structured problem-solving tools
  5. Play an integral part in the Launch process by establishing and monitoring quality target levels at the workstation level for each build phase to validate workstations readiness

Skills

Required

  • Bachelor's Degree in Engineering
  • 3+ years of manufacturing process engineering experience in an automated manufacturing facility
  • Excellent organizational, communication, and interpersonal skills
  • Proficiency in Microsoft Office Suite (Word, Excel, Outlook)
  • Proficiency with KPI management, data analysis, and data visualization
  • Strong public speaking and presentation skills
  • Familiarity with Lean Manufacturing principles, Root Cause Analysis (RCA), and FMEA processes
  • Ability to work and multitask in fast paced environment
  • Ability to work effectively as part of a team
  • Ability to support and launch programs
  • Strong Project Management skills
  • 3D CAD review abilities (3D Experience, CATIA, or equivalent)
  • Understanding of PFMEA and failure mode avoidance principles
  • Ability to operate in stressful situations within timing constraints
  • Ability to work with minimal direct supervision
  • Working knowledge of statistics (control charts, data collecting, GD&T etc.)
  • Strong understanding of industrial controls and automation

Nice to have

  • Masters degree in Engineering or MBA
  • Experience with cameras, error proofing systems and/or robots
  • Effective oral and written communication skills
  • Lean Manufacturing and Six Sigma experience
  • 8D and 5Why corrective action and problem-solving skills
  • Solid understanding of Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping
  • DMAIC and DMADV (DFSS) Project Methodology experience
  • Knowledge of FMEA, PPAP, and DOEs
  • Demonstrated skills in print reading, tool layouts, and gauging
  • Ergonomic analysis knowledge and experience
  • Prior experience in a facility start-up or new equipment commissioning environment
  • Six Sigma: Black or Green Belt certified

What the JD emphasized

  • 8D methodology
  • structured problem-solving tools
  • ISO 14001 compliance
  • statistical process control
  • Lean Manufacturing principles
  • Root Cause Analysis (RCA)
  • FMEA processes