Manufacturing Program Engineer

Ford Ford · Auto · Dearborn, MI +1 · Manufacturing

This role is for a Manufacturing Program Engineer at Ford, responsible for planning and implementing new vehicle programs at assembly plants. The engineer will lead manufacturing assembly builds, deliver quality operating system requirements, identify and resolve manufacturing issues, collaborate with cross-functional teams, manage tooling design and installation, drive improvements in quality, cost, and labor, develop plant layouts, and support feasibility processes and program cost studies. The role also involves preparing management presentations and developing lessons learned for future programs. Experience in manufacturing final assembly and knowledge of statistics, error proofing, program management techniques, and problem-solving techniques are preferred.

What you'd actually do

  1. Lead manufacturing assembly builds (DCV, TT, PP, MP1 and MP2) in Canada, Mexico & US assembly plants Extended Travel may be required
  2. Deliver Manufacturing Delivery Quality Operating System requirements for your specific Subsystem (Electrical, Powertrain, Suspension, Exterior, Interior, Vehicle Engineering).
  3. Identify and drive resolution of manufacturing related issues
  4. Collaborate with multi-functional (PD, STA, MP&L, NMP, MTDC, etc.) activities
  5. Write/modify/maintain process sheets as required post Final Design Judgement

Skills

Required

  • Bachelor's degree in engineering (Electrical, Mechanical, Manufacturing), or Similar Technical degree
  • 3-5 years of experience in Manufacturing Final assembly (Trim- interior or exterior or Chassis-Powertrain, Brakes, Frames, Suspension, Subframes)

Nice to have

  • Designing and Implementing tooling, process and facilities changes to support new product implementation on the plant floor in Automotive Industry facilities
  • Leveraging statistics (control charts, data collection, etc.) knowledge to validate and monitor new product and process performance
  • Utilizing AutoCAD software to develop production line layout changes to accommodate the new product
  • Leveraging error proofing techniques (Poke-Yoke, Fixtures, Cameras, Scanners) to improve process and product quality performance
  • Experience using Program Management Techniques (Grantt Charts, Critical Path Assessment, Master schedule etc.) to ensure flawless implementation of tooling and layout changes in the production line without jeopardizing program Time, Quality and Cost
  • Leverage Problem Solve Techniques (6-Sigma, Global 8D etc.) to assess data and drive continuous improvement during new product implementation to achieve Time, Quality and Cost
  • Utilizing virtual tools (Team Center, Solid Works, CATIA, CAD etc.) to assess product compatibility with assembly processes to understand potential tooling and layout changes