Mechanical Design Engineer, Applecare Engineering - Hardware Tool & Packaging Design

Apple Apple · Big Tech · San Francisco Bay Area, CA +1 · Hardware

Mechanical Design Engineer responsible for designing and delivering electromechanical tools and fixtures for the diagnosis and repair of Apple products. This role involves the full development lifecycle from concept to production ramp, including CAD design, vendor management, testing, and global safety certification.

What you'd actually do

  1. Collaborate with repair process teams to assess tooling feasibility and contribute to product requirement documents (PRDs) that define scope, function, and success criteria
  2. Drive detailed computer-aided design (CAD) of electromechanical fixtures, developing mechanical system architectures and resolving design tradeoffs across mechanical, electrical, and thermal domains
  3. Engage cross-functional partners, including Product Design, Retail, AppleCare Repair Process Development, repair and distribution centers, and Channel Planning, to gather input, surface issues early, and keep programs aligned
  4. Support and progressively lead vendor relationships through design for manufacturability (DFM) development, design revision reviews, prototype procurement, and validation and debugging
  5. Plan and execute design of experiments (DOEs) to validate fixture and tool performance, including reliability and durability testing protocols, and present findings to stakeholders

Skills

Required

  • Mechanical Engineering
  • Electromechanical system design
  • 3D CAD software (NX or SolidWorks)
  • Design for manufacturability (DFM)
  • Geometric dimensioning and tolerancing (GD&T)
  • First article inspection (FAI)
  • Process capability index (Cpk)
  • Prototyping
  • Assembly
  • Testing
  • Troubleshooting
  • Communication

Nice to have

  • Masters degree in Mechanical Engineering (manufacturing, dynamics, controls, robotics, or electromechanical design)
  • Robotic or automated electromechanical systems
  • Motion control
  • Actuation
  • Sensing integration
  • Firmware and software logic flows
  • Manufacturing change order (MCO) processes for PCBs
  • International supplier management
  • Global safety certification programs (UL, CE)
  • Program management
  • Mandarin Chinese

What the JD emphasized

  • Bachelors degree or equivalent experience in Mechanical Engineering or related field of study with at least 3 years of experience in mechanical design
  • Background contributing to electromechanical system design across multiple phases of development, from concept through production
  • Knowledge of 3D CAD software such as NX or SolidWorks to produce production-ready models and author 2D drawing packages
  • Application of design for manufacturability across plastics and metals, including molding, machining, casting, stamping, and 3D printing
  • Understanding of electromechanical systems including mechanical, electrical, and thermal integration, and engaging on electrical engineering (EE) design decisions at the system level
  • Execution of design of experiments (DOEs) to validate tools, fixtures, or processes
  • Utilization of geometric dimensioning and tolerancing (GD&T), first article inspection (FAI), and process capability index (Cpk) practices on 2D drawings
  • Familiarity with prototyping, assembly, testing, and troubleshooting
  • History of communicating technical information to cross-functional and non-technical audiences
  • Experience with robotic or automated electromechanical systems, including motion control, actuation, and sensing integration
  • Ability to define firmware and software logic flows for electromechanical systems, and collaborate with software and firmware engineers to implement, validate, and refine designs
  • Knowledge of manufacturing change order (MCO) processes for printed circuit board (PCB) designs within electromechanical systems
  • Experience working with international suppliers through product development and production ramp
  • Understanding of global safety certification programs such as UL or CE through to approval
  • Experience managing multiple concurrent programs in ambiguous environments, including creating PRDs, BOMs, part tracking systems, and revision schedules