Mechanical Engineer, Thermal Prototyping

Figure AI Figure AI · Robotics · HQ · Hardware

Mechanical Engineer focused on Thermal Prototyping for humanoid robots, responsible for designing, prototyping, and testing thermal solutions to reduce noise and improve system reliability. This role involves hands-on work with CAD, prototyping, experiments, and instrumentation.

What you'd actually do

  1. Design, build, and iterate 3D CAD models of thermal components: heat sinks, cold plates, airflow channels, fans, ducts, insulation, and passive/active cooling structures.
  2. Prototype concepts using FDM/SLA prints, CNC, sheet metal, foam, gasketing, and rapid thermal mockups.
  3. Run experiments that characterize noise sources and thermal loads across heat generating components including motors, gearboxes, electronics, and actuators.
  4. Evaluate fan characteristics and system impedance to optimize for minimal acoustic signature
  5. Instrument prototypes with thermocouples, microphones, accelerometers, airflow sensors, and DAQ hardware.

Skills

Required

  • mechanical, thermal, or electromechanical hardware development
  • 3D CAD proficiency
  • building prototypes
  • hands-on thermal/acoustic tests
  • simulation tools (CFD, FEA, or equivalent)
  • working with fans, heat sinks, interface materials, and general thermal componentry
  • design, execute, and document structured experiments

Nice to have

  • acoustic modeling
  • vibration damping
  • noise isolation techniques
  • DAQs
  • IR cameras
  • sound chambers
  • hot-wire anemometers
  • other instrumentation
  • CATIA V6 experience