Mfg Process Engr - Powertrain

Ford Ford · Auto · Dearborn, MI +1 · Manufacturing

This role is for a Manufacturing Process Engineer in the Powertrain division at Ford. The engineer will be responsible for the end-to-end development, implementation, and optimization of engine assembly processes and tooling, from virtual design to launch execution. This involves collaborating on tooling and facility layouts, authoring process instructions, integrating Lean Manufacturing principles, working with automation vendors, managing tooling lifecycles, leading virtual builds, orchestrating new model launches, and driving continuous improvement. The role requires collaboration with cross-functional teams and analysis of component data. A Bachelor's degree in Engineering and 2-3 years of automotive manufacturing experience are required, with significant travel expected.

What you'd actually do

  1. Collaborate on the development of production tooling and facility layouts optimized for specific product requirements and manufacturing processes.
  2. Author and maintain comprehensive assembly process instructions that guarantee adherence to quality standards and cycle time targets.
  3. Integrate Lean Manufacturing principles to optimize workflows, eliminate waste, and improve Overall Equipment Effectiveness.
  4. Collaborate with external partners (Machine Builders, Vision System Integrators, and Robotics vendors) to implement advanced automation and process control solutions.
  5. Deliver cycle line layouts and workstation designs, ensuring equipment and operators are fully prepared for launch.

Skills

Required

  • BSc, Engineering (Mechanical, Industrial OR Electrical preferred) or equivalent combination of relevant education and experience
  • At least 2-3 years of professional experience within the Automotive Manufacturing industry, specifically focused on assembly or powertrain systems
  • Ability to travel extensively
  • Strong computer skills, including Microsoft Office (Excel, PowerPoint, Outlook)
  • working knowledge of AutoCAD for layout and design reviews
  • Strong interpersonal skills with a proven ability to work effectively in a team-oriented environment
  • Ability to thrive in high-pressure manufacturing environments
  • Self-motivated professional capable of managing complex tasks with minimal direct supervision

Nice to have

  • Cross-Functional Leadership
  • Launch Excellence
  • Robotics
  • Vision Systems
  • PLC-controlled automation
  • Quality & Data Analysis
  • GD&T (Geometric Dimensioning and Tolerancing)
  • PFMEA (Process Failure Mode and Effects Analysis)
  • Failure Mode Avoidance (FMA) principles
  • Excellent verbal and written communication skills
  • ability to present technical data clearly to various levels of management

What the JD emphasized

  • up to 80% during peak program times