Module Development Engineer

Intel Intel · Semiconductors · Oregon, Hillsboro, United States +2

Drives technology development and enablement for semiconductor manufacturing, focusing on process integration, equipment solutions, and feasibility studies for new product designs. The role involves leading the design and development of manufacturing processes, including material selection, parameter optimization, and equipment metrology, with a strong emphasis on dry etch semiconductor manufacturing. Responsibilities include performing pathfinding activities, recommending modifications to operating equipment, partnering with suppliers, and conducting process technology feasibility studies. The role requires expertise in plasma etch fundamentals, statistical analysis, and DOE methodologies, with a demonstrated record of improving yield, reliability, performance, or manufacturability for advanced technology nodes.

What you'd actually do

  1. Drives technology development and enablement for both high volume manufacturing and future technology, provides process integration and equipment solutions, and performs feasibility studies to meet desired device specifications
  2. Leads design and development of technically sophisticated manufacturing processes and/or repair reverse engineering including material selection, parameter optimization, equipment metrology, and system design to enable new product designs and functional requirements
  3. Performs pathfinding activities in support of process and hardware development enabling manufacturing of innovative device architectures, and develops roadmaps for technologies enabling future roadmap
  4. Recommends and implements modifications for operating equipment to improve production efficiency, manufacturing techniques, and optimizing production output for existing products
  5. Partners with key equipment and materials suppliers to develop and implement enabling elements of the technology

Skills

Required

  • PhD in Chemical Engineering, Materials Science, Physics, Electrical Engineering, or a semiconductor related STEM field with 4+ years of relevant experience OR Master's degree in Chemical Engineering, Materials Science, Physics, Electrical Engineering, or a semiconductor related STEM field with 6+ years of relevant experience OR Bachelor's degree in Chemical Engineering, Materials Science, Physics, Electrical Engineering, or a semiconductor related STEM field with 9+ years of relevant experience
  • Hands-on experience in dry etch semiconductor manufacturing, including ownership of complex process development and optimization in a foundry or high volume manufacturing environment
  • Strong command of plasma etch fundamentals, including plasma generation, plasma-surface interactions, selectivity, profile control, and defect mechanisms
  • Demonstrated record of delivering dry etch process solutions that improved yield, reliability, performance, or manufacturability for advanced technology nodes
  • Proven ability to lead technical problem solving across projects or sub modules, influencing peers and stakeholders without formal people management responsibility
  • Expertise in statistical analysis and DOE methodologies, using tools such as JMP, Python, or MATLAB to drive data based decisions
  • Experience working with and troubleshooting advanced semiconductor manufacturing equipment in a cleanroom environment

Nice to have

  • 5+ years of direct experience developing and deploying dry etch processes for advanced logic or foundry technologies, including technology node transitions or major process changes
  • Experience with advanced dry etch technologies such as: ICP / CCP plasma etch, High aspect ratio etch (HARC), Atomic Layer Etch (ALE), Radical and Vapor phase isotropic etching, Ash and surface treatments, EUV patterned layer etch integration
  • Demonstrated impact on cross module or integration level challenges, such as pattern fidelity, CD control, defectivity, variability reduction, or process window expansion
  • Strong understanding of advanced device architectures (e.g., FinFET, GAA, nanosheet) and their etch integration requirements
  • Experience with materials and device characterization techniques, including SEM, TEM, CD SEM, AFM, XPS, or electrical correlation
  • Ability to define technical approaches, de risk options, and guide less senior engineers through complex problem solving
  • Track record of effective collaboration with integration, lithography, device, yield, and equipment partner teams to deliver robust manufacturing solutions
  • Evidence of broader technical influence, such as internal technology disclosures, patents, publications, or recognized subject matter expertise within the organization

What the JD emphasized

  • dry etch semiconductor manufacturing
  • ownership of complex process development and optimization
  • advanced technology nodes