Mp&l Industrial Engineer, Blueoval Battery Park Michigan

Ford Ford · Auto · Marshall, MI +1 · Manufacturing

Industrial Engineer at Ford's BlueOval Battery Park Michigan, focusing on optimizing material flow, inventory, and engineering change management in a high-volume, automated manufacturing environment. Responsibilities include designing lean systems, managing inventory strategy, leading the ECM process, ensuring system readiness, analyzing material handling, implementing automation solutions, driving performance improvements through problem-solving, and enforcing safety standards. Requires a Bachelor's degree in Industrial Engineering or related field and 3-5+ years of experience in manufacturing.

What you'd actually do

  1. Lead end-to-end material flow from receiving docks to point-of-use and shipping for direct and indirect materials. Design and optimize lean material delivery systems (line-side delivery, supermarkets, kitting, sequencing). Manage inventory strategy and PFEP (Plan for Every Part) including storage, flow paths, and capacity planning.
  2. Own the end-to-end Engineering Change Management & Control (ECM/ECC) process for MP&L, ensuring alignment with plant and corporate change management systems. Lead cross-functional coordination (Engineering, Purchasing, Suppliers, Operations) for all part, supplier, and process changes. Develop and execute change readiness plans (inventory burn-down, phase-in/phase-out, cutover timing, obsolescence mitigation).
  3. Establish and track ECM KPIs (change accuracy, timing adherence, inventory exposure, disruption incidents). Standardize and continuously improve ECM processes, governance, and escalation routines. Ensure data integrity for material master, BOM, routing, and inventory accuracy.
  4. Ensure system readiness (ERP/SAP updates, BOM accuracy, routings, packaging specs, labeling, and traceability requirements). Drive launch and program integration, ensuring material flow readiness for new programs, engineering changes, and model year transitions. Identify and mitigate change-related risks (line disruption, premium freight, inventory write-offs, supplier readiness gaps)
  5. Analyze and improve material handling methods, equipment utilization, and labor balancing. Conduct cycle time analysis, bottleneck identification, and throughput optimization. Design plant layouts, flow paths, and material presentation using CAD and simulation tools. Lead ergonomic assessments and workstation design to improve safety and productivity

Skills

Required

  • Bachelor’s Degree in Industrial Engineering, Manufacturing Engineering, or Engineering-related field
  • 3-5+ years’ experience in an Industrial Engineering role at a manufacturing facility with manual and automated processes
  • Proven ability in analytics, problem-solving, and cross-functional leadership
  • Ability to execute and achieve results, while organizing and managing multiple priorities
  • Ability to serve as a strong and confident technical mentor to the MP&L organization
  • Strong analytical skills
  • Quick decision-making
  • Ability to work

Nice to have

  • Automotive or large high-volume manufacturing experience is highly desirable
  • Understanding of launch management and program readiness (APQP, PPAP impact to MP&L)
  • Experience integrating automation with labor strategy (human-machine balance)
  • Advanced proficiency in Excel, Power BI, simulation tools, and CAD (AutoCAD or similar)
  • Capacity modeling and constraint-based planning

What the JD emphasized

  • fast-paced manufacturing and launch environment
  • high-volume, highly-automated manufacturing environment
  • fast-paced, high-demand environment
  • strong commitment to supporting team success during launches and critical business needs