Principal Scientist, Mixed Modality Product Development - Inhalation

Merck Merck · Pharma · NJ

Principal Scientist role at Merck focused on the design and development of sterile inhalation dosage forms (DPIs, MDIs, nebulizers, nasal sprays). The role involves leading formulation development, providing technical leadership on program teams, supporting regulatory filings, and mentoring junior scientists. Requires deep expertise in inhalation product development, particle engineering, aerosol characterization, and regulatory expectations.

What you'd actually do

  1. Be a seasoned formulation scientist responsible for the design and development of sterile products across inhaled dosage forms.
  2. Provide active strategic and technical leadership on program development teams, interfacing with key stakeholders, and collaborating across functions to drive defined milestones.
  3. Support both early and late-stage development candidates, including screening and development of robust drug product composition, combination product development, scalable process, primary packaging, compatibility characterization for processing and administration, and supporting regulatory filings.
  4. Collaborate with key stakeholders across the organizations (Research Division / Manufacturing Division) to drive key capability evaluations / builds and champion strategic and innovation objectives aligned with organizational goals.
  5. Maintain a strong network internally and across the external academic and regulatory community and build collaborations across internal company departments and key stakeholders.

Skills

Required

  • Biopharmaceuticals
  • Chemical Engineering
  • Combination Products
  • Data Analysis
  • Dry Powder Inhalers (DPI)
  • GMP Compliance
  • Innovative Thinking
  • Leadership Mentoring
  • Medicinal Chemistry
  • Mentorship
  • Pharmaceutical Process Development
  • Professional Collaboration
  • Professional Networking
  • Quality by Design
  • Regulatory Filings
  • Stakeholder Engagement
  • Strategic Thinking
  • Technology Transfer
  • inhalation dosage forms
  • formulation development
  • particle engineering
  • aerosol performance optimization
  • dispersion
  • stability of respirable particles
  • aerosol characterization methods
  • cascade impactors
  • aerodynamic particle size distribution (APSD)
  • laser diffraction
  • device development
  • device/formulation compatibility testing
  • inhalation pharmacokinetics
  • lung deposition principles
  • in vitro–in vivo correlation (IVIVC)
  • regulatory expectations
  • dossier preparation for inhalation products
  • manufacturing and scale-up for inhalation products
  • process development
  • technology transfer
  • GMP considerations
  • mentorship of junior scientists
  • QbD principles
  • DOE studies
  • leading cross-functional teams

Nice to have

  • modeling and simulation tools for aerosol deposition
  • PK modeling
  • CFD
  • physiologically based PK models
  • influencing regulatory strategies
  • supporting global filings
  • biologic/large-molecule inhalation formulations

What the JD emphasized

  • Deep technical expertise in inhalation dosage forms
  • Proven experience in formulation development for pulmonary delivery
  • Hands-on knowledge of aerosol characterization methods and instruments
  • Proficiency with device development and device/formulation compatibility testing
  • Strong understanding of inhalation pharmacokinetics and lung deposition principles
  • Experience with regulatory expectations and dossier preparation for inhalation products
  • Practical knowledge of manufacturing and scale-up for inhalation products
  • Experience, desire, and a track record of effective mentorship of junior scientists
  • Strong knowledge of QbD principles and experience applying the QbD tools to drug product development
  • Demonstrated experience leading cross-functional teams