Process Engineer

Applied Intuition Applied Intuition · Robotics · Sunnyvale, CA · Vehicle Operations

Process Engineer role focused on analyzing and improving operational workflows, throughput, and root cause analysis for vehicle operations across automotive, trucking, construction, and mining programs. The role involves designing measurement frameworks, developing process templates, and driving continuous improvement using Lean/Six Sigma methodologies to scale operations efficiently.

What you'd actually do

  1. Workflow and throughput analysis: time-and-motion studies and bottleneck identification across vehicle prep, dispatch, rework, retrofit, and deployment loops.
  2. Root cause analysis: design and apply structured RCA frameworks for recurring failures, and surface cross-program patterns where the same root cause is driving issues in multiple verticals.
  3. Measurement framework design: define how operational performance is instrumented and build the dashboards and signals that show whether changes are actually working.
  4. Process templates and standards: develop SOP structures, runbook formats, checklist templates, and training assessment models that scale across verticals.
  5. Cross-vertical pattern recognition: identify where the same problem appears in Test, Build, Fleet Reliability, and On Road Deployment so we design the solution once instead of three or four times.

Skills

Required

  • BS in Industrial Engineering, Operations Research, Mechanical Engineering, or related field.
  • 5+ years in process engineering, industrial engineering, operations engineering, or a comparable operational analyst role.
  • Demonstrated application of Lean, Six Sigma, or equivalent continuous improvement methodologies in a production or operational environment.
  • Track record of running time-and-motion studies, bottleneck analyses, and root cause investigations that led to measurable change.
  • Strong data fluency, comfortable pulling, structuring, and interpreting operational data (spreadsheets required; SQL or BI tools a plus).
  • Experience designing measurement frameworks and KPIs for operational teams.
  • Ability to influence without authority — your output gets adopted across teams that don't report to you.
  • Excellent written communication.

Nice to have

  • SQL or BI tools

What the JD emphasized

  • Operations across our programs has scaled faster than the methodology behind it, and we need someone whose full-time job is closing that gap.
  • Our fleet is scaling past 100+ vehicles across three distinct business areas, and the same operational problems keep showing up in different programs.
  • You'll recognize those patterns, design the methodology to solve them once rather than every time, and build the measurement infrastructure that tells us whether what we're doing is actually working.