Process Engineer (gear Machining)

Ford Ford · Auto · Sterling Heights, MI +1 · Manufacturing

Process Engineer at Ford responsible for understanding and improving gear machining processes, ensuring operator safety, managing production documentation, and driving continuous improvement in safety, quality, and productivity within an automotive manufacturing environment.

What you'd actually do

  1. Support Manufacturing Process Engineering activity
  2. Drive continuous improvement in safety, quality and productivity
  3. Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
  4. Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes
  5. Lead and conduct process audits to ensure process discipline is consistent with guidelines

Skills

Required

  • High school diploma or GED
  • 1+ year of Process Engineering experience
  • 1+ years of experience working in a manufacturing environment
  • 1+ years of experience with gear machining, blanking, hobbing, milling and auxiliary processes
  • Ability to work overnight off-shift on 4 person-crew

Nice to have

  • Bachelor’s Degree in Engineering
  • Effective oral and written communication skills
  • 2 or more years in the automotive industry
  • Lean Manufacturing and Six Sigma experience
  • 8D and 5Why corrective action and problem solving skills
  • Solid understanding of Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping
  • DMAIC and DMADV (DFSS) Project Methodology experience
  • Knowledge of TQM and Kaizen Methods, FMEA, PPAP, and DOEs experience
  • Validated experience with Visual Factory Management

What the JD emphasized

  • gear machining
  • automotive production standards
  • ISO 14001 compliance