Product Development Engineer – Dynamic Sealing Systems

Ford Ford · Auto · Dearborn, MI +1 · PD Operations and Quality

Product Development Engineer for Dynamic Sealing Systems at Ford, focusing on design, release, and issue resolution for automotive sealing components. Requires experience in product development, engineering analysis tools, and manufacturing processes related to elastomers and molding.

What you'd actually do

  1. Design and release dynamic sealing systems that meet or exceed cost, quality, weight and delivery targets, concurrent engineering and thorough knowledge in DFMEA, DFM, DVP&R, CAE/FEA analytical tools, SCCAF, SC/CC, 8D, root cause analysis, product development and testing (seal gap analysis, door closing effort contribution analysis, wind noise, dust ingress and water management), familiar with gages, fixtures, tooling, TGW reduction and continuous improvement initiatives.
  2. Develop ESOW (Engineering Statement of Work), EC (Engineering concepts) and participate in the Sourcing Process (SOBA, ED&T review, piece price, tooling cost review and CPA)
  3. Lead and support the effort to resolve issues with interfacing components
  4. Lead design reviews with sealing suppliers to ensure System Design Specifications are created and met
  5. Lead FMA creation of engineering documentation (DFMEA, SCCAF, attestation scorecard sign off process)

Skills

Required

  • Applications / Design /Manufacturing Engineering in the Weather Sealing Industry
  • Excel, Word, Power Point, Internet, Catia v6/3DX / Team Center
  • 5+ years of experience minimum, with elastomers (rubber/plastic), material specification and selection, weather sealing systems, vehicle integration, thorough understanding of build variation process
  • In-depth experience in product design, theoretical analytical skills to establish optimized sealing energy and manufacturing processes related to weather seals, extrusion and injection molding
  • managing product release CAD and BOM structures, including assembly positioning and mass attribute analysis
  • facilitating supplier data integration and developing CAD studies to support and drive design improvements

Nice to have

  • Bachelor’s of Science Degree / Bachelor’s of Science Mechanical Engineering
  • Ability to work independently, with little supervision in a highly complex product development environment
  • Ability to work with and manage daily activities of the supply base
  • Ability to work with Ford Program Management, Cost Estimating, Engineering, Materials, Manufacturing, Quality and Purchasing to ensure program milestones and cost targets are met
  • Ability to work under compressed timing constraints
  • Ability to work within a fast-paced environment and deliver results, in a swift and timely manner

What the JD emphasized

  • dynamic sealing systems
  • product development
  • root cause analysis
  • continuous improvement initiatives
  • dynamic seal product requirements and manufacturing processes
  • problem-solving and root cause analyses