Product Development Engineer - Transmission Mechanical Components

Ford Ford · Auto · Livonia, MI +1 · PD Operations and Quality

Product Development Engineer for transmission mechanical components at Ford, focusing on design, analysis, failure mode avoidance, and validation of gears, shafts, and driveline components. The role involves leading component design from pre-program through launch, collaborating with internal teams and global suppliers, managing product lifecycle, and performing root cause analysis for warranty returns. Requires mechanical engineering background and experience with CAD and FMA processes.

What you'd actually do

  1. Develop transmission gears, planetary assemblies, shafts and driveline axle shaft components in conjunction with powertrain systems teams, manufacturing teams, and global suppliers.
  2. Lead component design, analysis, failure mode avoidance (FMA), and test validation.
  3. Utilize project management skills to deliver programs on time, communicate all risks, track changes and maintain documentation
  4. Develop transmission and axle components to meet powertrain and vehicle attributes including strength, durability, and NVH for current production and future applications.
  5. Lead Ford internal and external supplier CPMT (Component Product Management Team) for your components.

Skills

Required

  • Bachelor of Science in mechanical engineering or similar discipline
  • 1 year experience in Microsoft Office
  • 1 year of CAD experience

Nice to have

  • Masters in product development or other engineering discipline
  • Industry experience with gears and/or torque carrying components
  • Strong knowledge of component design for forging, powder metal, stamping, machining, grinding, gear manufacturing, heat treatment
  • Working knowledge of CAD (Catia or 3DX) including reviewing drawings and GD&T
  • Experience with Romax or Transmission3D, and reviewing other CAE simulations and models
  • Applying 8D, fish-bone, and DOE problem solving methodology
  • Strong foundation in FMA processes and documentation
  • Experience with DVP&R, calculate number of samples and testing cycles according to reliability and confidence targets
  • Ability to work independently and demonstrated track record of delivering results in a dynamic technical environment.
  • Strong communication skills with ability to present information in concise manner
  • Ability to balance both a technical and a program management mindset
  • Capability of managing multiple projects at a time
  • Strong leadership, project, and team building skills – ability to lead teams and drive projects by working effectively with others with a demonstrated ability to work cross-departmentally
  • Strong collaborator – willingness to share ideas, documentation, and best practices