Key Responsibilities:
- Responsible for providing support to project team / SME for end-to-end design & delivery of static/rotating asset fault models & predictive maintenance solutions for Refinery, Oil & Gas, Petrochemical, and other customers.
- Act as a Configuration/Monitoring engineer for various projects and should be able to deliver expected plan task in project and in asset monitoring.
- Support to Design the FMEA (Failure mode and effects analysis) blueprints including recommendation and action plan based on available site instrumentation.
- Conduct FMEA blueprint workshop with Client SME’s and lead the discussion for blueprint finalization with Honeywell SME.
- Develop models/logic to identify repetitive failures and other problems that adversely affect asset/plant operations using various techniques such as Machine Learning, Prediction, Fault tree analysis, Root-Cause Failure Analysis etc.
- Support POC’s by analyzing asset historical data, build fault model and find out potential asset failure suggesting recommendation and action plan to avoid the failures.
- Evaluate the benefit such as avoiding production loss, shutdown deferral, spare & labor cost saving from early failure detection by various Honeywell tools and lead the discussion to convince customer for justifying the value capture.
- Design and define methodologies to measure customer site KPI’s, value capture, useful remaining life etc.
- Translating and conveying impact of process and system changes to bottom line and articulating the benefits & value proposition of asset monitoring solution such as Asset Utilization, Overall Equipment Effectiveness, Asset reliability, Remaining Useful life, etc to the customer.
- Find out improvement opportunities in existing product using domain knowledge to bring more value from Honeywell Tools
Key Skills:
- In depth understanding of rotary assets such as centrifugal/reciprocating/screw Compressor, Pump, Gear box, Gas Turbine, Steam turbine, Blower, Motor, Turboexpander etc.
- Experience in rotary asset operation, performance, reliability monitoring, condition monitoring, maintenance practices, root cause failure analysis, RCM techniques
- Experience in vibration spectrum analysis, oil analysis, motor current signature analysis etc.
- Strong understanding of typical rotary/static asset failure pattern, root cause and recommendation to prevent the same
- Good to have previous experience in any third party APM applications.
- Strong analytical, troubleshooting & and problem-solving skills, quality oriented, logical & thorough.
**Experience: **4-5 years, major experience in role as Reliability, Condition Monitoring team
**Education: **Bachelor’s Degree in Mechanical/Chemical
**Certification: **CAT-III /CAT-II Vibration analysis, CMRP, CRE