Senior Manager, Mechanical Engineering (r4791)

Shield AI Shield AI · Defense · Dallas, TX · V-BAT Engineering - Mechanical

Shield AI is seeking a Senior Manager, Mechanical Engineering to lead and contribute to the development of advanced hardware systems for their V-BAT and X-BAT aircraft and related products. The role involves hands-on design, analysis, integration, and ownership of mechanical engineering deliverables across the product lifecycle, including failure mode analysis and reliability modeling. The position also requires leading, mentoring, and recruiting a team of mechanical engineers, acting as a player-coach, and driving team norms around accountability and rigor. Collaboration with various cross-functional teams and providing technical support during testing and field operations are key aspects of the role.

What you'd actually do

  1. Directly contribute to the design, analysis, and integration of mechanical systems and subsystems for V-BAT aircraft and ground support equipment, including payload integrations, avionics packaging, harnessing and connector selection, transport structures, and launch & recovery systems.
  2. Establish and improve pragmatic mechanical engineering standards, templates, specifications, and best practices that increase design quality, reduce rework, and enable faster iteration.
  3. Own mechanical engineering deliverables across the product lifecycle—from early concept and prototyping through test, production, and field support—with a bias toward execution and delivery.
  4. Own failure mode analysis and reliability modeling for mechanical systems, establish lightweight, repeatable practices (e.g., FMEA, fault trees) that proactively identify risks, reduce field failures, and inform design tradeoffs.
  5. Partner closely with Engineering, Manufacturing, Supply Chain, Quality, Program Management, and Flight Operations to ensure designs are buildable, testable, and reliable in real-world environments.

Skills

Required

  • 5+ years of experience in mechanical design for aerospace, ground support equipment, or related ruggedized hardware systems.
  • 3+ years of leadership/manger with demonstrated excellence in building, retaining, and leading a high performing engineering team
  • Proficiency in 3D CAD software (NX preferred) with demonstrated ability to create detailed GD&T-compliant component and assembly 3D models and drawings.
  • Proficiency in developing drawing templates/standards, and design/manufacturing specifications.
  • Familiarity with industry standards (ASME, ISO, ASTM, or industry-specific regulatory requirements).
  • Experience with engineering analysis methods (FEA, stress, thermal, tolerance stack-up, fatigue, fluid flow as applicable) to validate design integrity.
  • Ownership of 2–3 full product development cycles from concept through release to production to on-going customer sustainment.
  • Cross-functional collaboration experience with other Engineering Functions, Manufacturing, Quality, Supply Chain, Program Management, and Field Operations.
  • Ability to work effectively in a fast-paced development environment with evolving priorities

Nice to have

  • Bachelor’s degree in Mechanical Engineering or closely related field from an accredited institution.
  • Knowledge of manufacturing processes (machining, sheet metal, injection molding, casting, additive manufacturing, composite layup) and ability to design for manufacturability (DFM)
  • Root cause analysis and structured problem-solving capability to resolve mechanical failures.
  • Knowledge of reliability modeling and analysis methods.
  • Familiarity with MIL-STD requirements and environmental qualification testing.

What the JD emphasized

  • mission-critical technologies
  • player-coach
  • accountability
  • decision-making speed
  • engineering rigor