Senior Material Flow Engineer

Skydio Skydio · Defense · Hayward, CA +1 · Operations

This role focuses on designing, implementing, and improving material flow systems within manufacturing and warehouse operations to enhance inventory accuracy, production efficiency, and operational scalability. It involves developing PFEP, optimizing layouts, managing inventory strategies, and collaborating with various teams. The role requires strong analytical skills, knowledge of Lean Manufacturing, and experience with WMS/ERP systems.

What you'd actually do

  1. Design, implement, and sustain material flow processes that ensure efficient delivery of materials to production while minimizing waste and inventory risk.
  2. Develop and maintain a comprehensive Plan for Every Part (PFEP) to optimize material storage, transportation, replenishment, and point-of-use delivery strategies.
  3. Analyze and improve facility and production layouts to optimize material movement, reduce travel distances, improve ergonomics, and maximize space utilization.
  4. Establish and manage min/max inventory strategies, Kanban systems, and replenishment methodologies to ensure material availability while minimizing excess inventory.
  5. Partner closely with production, supply chain, manufacturing engineering, and warehouse teams to identify and resolve material flow constraints that impact production performance.

Skills

Required

  • Experience developing and implementing material flow systems in a manufacturing environment
  • Strong knowledge and hands-on experience with Plan for Every Part (PFEP) development and maintenance
  • Experience designing facility layouts, warehouse layouts, supermarket locations, and point-of-use material delivery systems
  • Expertise in inventory management principles including min/max inventory planning, Kanban systems, safety stock calculations, and replenishment methodologies
  • Experience leading cycle counting programs, inventory audits, and inventory accuracy improvement initiatives
  • Strong analytical skills
  • Familiarity with Lean Manufacturing principles
  • Experience with warehouse management systems (WMS), ERP/MRP systems, and inventory control processes
  • Ability to develop and interpret process maps, facility layouts, and material flow diagrams using CAD or similar tools
  • Proficiency with data analysis tools such as Excel, SQL, Power BI, or Python

Nice to have

  • Obtaining FAA Part 107 certification within the first 60 days of employment is strongly encouraged