Senior Mechanical Engineer

Lime Lime · Consumer · San Francisco, CA · Hardware

Senior Mechanical Engineer role focused on the design, simulation (CAE/FEA), and test correlation of safety-critical vehicle assemblies for micromobility. Requires expertise in CAD, FEA, structural mechanics, and materials, with a blend of theoretical analysis and practical design iteration.

What you'd actually do

  1. Mechanical Design: Design, iterate, and structurally optimize vehicle frames, chassis, enclosures, and other safety-critical sub-systems.
  2. Conduct Advanced Simulation: Perform CAE to evaluate and optimize vehicle assemblies and sub-systems to provide engineering confidence before releasing parts for tooling.
  3. Test Correlation: Actively correlate analytical simulation results with physical testing data from the lab to continuously improve model accuracy and predictive insights.
  4. Cross-Functional Engineering: Partner closely with multi-disciplinary engineering units and external global suppliers to translate concepts into manufacturable, high-reliability components.
  5. Serve as Team CAE Expert: Act as the primary technical mentor and go-to resource for the engineering team; guide colleagues in establishing proper simulation setups, troubleshooting complex models, and validating boundary conditions.

Skills

Required

  • MSc in Mechanical Engineering (or a related engineering discipline), or equivalent practical experience
  • 6+ years of mechanical design and simulation experience
  • proven portfolio that shows design iteration driven by a practical blend of CAD (Solidworks preferred) and CAE (Abaqus preferred)
  • Capable of executing complex static, dynamic, vibration, fatigue, non-linear and fracture analyses for large assemblies and vehicles
  • First-principles hand calculations
  • structural mechanics
  • classical beam theory
  • bolted joint and weldment analysis
  • free-body diagram development
  • FEA model boundary condition validation
  • Aluminum metallurgy (6000 series)
  • advanced manufacturing (HPDC casting, forging, extrusion)
  • heat treatment (T4/T6)
  • fatigue & fracture mechanics (S-N Curves, crack propagation)
  • weldment analysis

Nice to have

  • Solidworks preferred
  • Abaqus preferred
  • Prior engineering experience within the automotive, bicycle, or micromobility-adjacent industries

What the JD emphasized

  • safety-critical assemblies
  • advanced analysis
  • physical product design
  • uses simulation to drive practical design iterations
  • safety-critical sub-systems
  • engineering confidence
  • correlate analytical simulation results with physical testing data
  • continuously improve model accuracy and predictive insights
  • complex structural failure or optimization challenge
  • correlation methodology
  • final design solution
  • FEA Expertise
  • complex static, dynamic, vibration, fatigue, non-linear and fracture analyses
  • large assemblies and vehicles
  • Analytical & Mechanical Skills
  • First-principles hand calculations
  • structural mechanics
  • classical beam theory
  • bolted joint and weldment analysis
  • free-body diagram development
  • FEA model boundary condition validation
  • Material Expertise
  • Aluminum metallurgy (6000 series)
  • advanced manufacturing (HPDC casting, forging, extrusion)
  • heat treatment (T4/T6)
  • fatigue & fracture mechanics (S-N Curves, crack propagation)
  • weldment analysis