Senior Pilot Plant Engineer

Johnson & Johnson Johnson & Johnson · Pharma · Geel, Antwerp, Belgium +1

This role focuses on process scale-up and the application of advanced process modeling and digital solutions within pilot plants for pharmaceutical ingredient development. The Senior Pilot Plant Engineer will support New Product Introduction (NPI) projects, lead scale-up activities, and develop/deploy models to optimize pilot plant operations, integrating them into plant systems. The role requires collaboration with cross-functional teams, data engineers, and automation specialists, with a strong emphasis on process safety and quality.

What you'd actually do

  1. Representing pilot plants in New Product Introduction (NPI) projects in close collaboration with cross-functional teams.
  2. Leading scale-up activities from lab to pilot scale, including process transfer, troubleshooting and process optimization.
  3. Driving plant readiness for NPI introductions in alignment with process safety, quality, and technical requirements.
  4. Developing, deploying, and scaling mechanistic, hybrid, or data-driven models to support process design, scale-up, and performance.
  5. Integrating models into plant systems and applying model-driven insights to optimize pilot plant operations.

Skills

Required

  • Minimum of 5 years of relevant experience
  • MS/PhD in chemistry, chemical engineering, bio-engineering, or equivalent experience
  • Experience with PAT tools and/or process simulation software (e.g. Dynochem, Aspen, gPROMS)
  • Experience with scientific programming or data science (e.g. Python, R, Julia)
  • Background in chemical development operations environment
  • Strong safety, quality, and compliance approach
  • Proven ability to manage numerous projects and priorities
  • Hands-on experience with process modeling and data analytics in an industrial setting
  • Good understanding of data flows, PAT systems, and integration into process control or monitoring environments
  • Strong communication skills

Nice to have

  • understanding of Process Safety Management and cGMP requirements is an asset