Senior Specialist, Manufacturing Automation

Merck Merck · Pharma · PA

Senior Automation Engineer responsible for day-to-day operations support of process control systems in a vaccine manufacturing facility. This role involves leading a small team, coordinating tasks, acting as a first point of escalation, and approving automation changes. Technologies include Distributed Control Systems (Delta V), Programmable Logic Controllers (Allen Bradley), and OEM systems. Responsibilities include system upgrades, troubleshooting, monitoring, administration, documentation, data querying, training, and participating in deviation investigations. The role also involves evaluating and optimizing automation systems, leading installation and qualification of new equipment, developing solutions for automation problems, and contributing to investigations of anomalies. Communication with business, technical, and quality representatives is key, along with providing off-site support. Familiarity with lean manufacturing principles is also mentioned.

What you'd actually do

  1. day-to-day operations support activities for process control systems in a vaccine manufacturing facility
  2. serving as the first point of escalation for the area, and acting as the primary automation change control approver
  3. System upgrades, troubleshooting issues, identifying trends, process monitoring, system administration, documentation updates, data querying, operator training and participating in deviation investigations.
  4. Insure automation documents, preventive maintenance, periodic reviews, and SOPs are in an inspection-ready state
  5. Lead in installation and qualification of new equipment into operations

Skills

Required

  • DCS's (DeltaV)
  • PLCs (Allen Bradley, Siemens)
  • SCADA
  • OSI PI
  • Batch Reporting (Informetric InfoBatch)
  • Audit Management
  • Automation
  • Business Process Improvements
  • Control Strategy
  • Data Management
  • Distributed Control System (DCS)
  • Periodic Reviews
  • Problem Management
  • Process Automations
  • Programmable Logic Controller (PLC)
  • Quality Management
  • Real-Time Programming
  • Science
  • Software Development Life Cycle (SDLC)
  • System Administration
  • Technical Requirements
  • Water Purification

Nice to have

  • Computer System Validation

What the JD emphasized

  • must be able to speak knowledgeably about automation, process and cGMP details of the manufacturing operations