Senior/staff Design for Reliability Engineer

Joby Aviation Joby Aviation · Robotics · San Carlos, CA · Testing

Joby Aviation is seeking a Design for Reliability (DfR) Engineer to assess the reliability of airborne electronic and electro-mechanical hardware critical to the flight of their S4 aircraft. Responsibilities include performing failure rate and physics-of-failure (PoF) based simulations, providing design feedback, and evaluating product reliability through accelerated stress tests. The role focuses on airborne electronic hardware within various electrical systems and equipment.

What you'd actually do

  1. Drive Design-FMEA efforts by working with various functional teams (including Design Engineers, Systems Engineers, System Safety Engineers, and Test Engineers).
  2. Create a methodology for establishing reliability assessments at electronics and/or electromechanical systems - such as Low or High Voltage circuit card assemblies, cooling pump/fan, motor, refrigeration, air distribution or other chosen equipment(s)
  3. Perform Reliability Assessment and improve reliability using Physics of Failure-based simulation methods and correlate with simulation results.
  4. Perform NPRD/MIL 217 based failure rate estimation to support the assessment of failure probabilities on said airborne hardware.
  5. Take ownership of electronics or electromechanical system reliability prediction and ensure there is clarity around how inherent aircraft safety- & reliability- can be maintained.

Skills

Required

  • B. S. in Mechanical/Electrical Engineering or relevant discipline with 3+ years of work experience in a relevant industry performing DfR activities.
  • Experience with known methods and standards for reliability and durability testing.
  • Hands-on experience with Reliability Software tools (examples, JMP, Quanterion, Ansys, Sherlock, workbench etc.)
  • Strong communication and collaborative skills.
  • Excellent problem-solving skills with a strong analytical background and high attention to detail.
  • Prior experience performing DfR activities for energetic storage systems and propulsion technology.

Nice to have

  • M.S. & 2 + years of experience.
  • Prior reliability experience on either electronics or electromechanical systems
  • Prior experience on reliability simulation tools such as Ansys Sherlock, Ansys Workbench and/or Abaqus.
  • Strong fundamentals in designing equipment for vibration
  • Reliability statistics – Weibull statistics, sample size estimation, etc.
  • Materials used in construction of PCB assemblies.
  • Knowledge of key standards used in reliability engineering, such as MIL, JEDEC, IPC & IEC.
  • Knowledge of failure analysis (nondestructive) of electronics hardware and High Voltage equipment, to support root cause analysis.

What the JD emphasized

  • first principles-based reliability analysis background
  • critical to the flight of Joby S4 aircraft
  • ensure the aircraft inherent reliability and safety is never compromised
  • ensure constant reliability growth
  • support entry to service with Joby S4 aircraft
  • work with designers in procuring design information
  • providing design feedback to meet reliability goals
  • use PoF analysis results and design accelerated stress tests, to evaluate product reliability
  • airborne electronic hardware
  • Low or High Voltage system electronics circuit card assemblies
  • cooling pump/fan, motor, refrigeration, air distribution or other chosen equipment(s)
  • Reliability Assessment
  • Physics of Failure-based simulation methods
  • failure rate estimation
  • reliability prediction
  • centralized closed-loop FRACAS system
  • maintenance plans
  • B. S. in Mechanical/Electrical Engineering or relevant discipline with 3+ years of work experience in a relevant industry performing DfR activities.
  • Experience with known methods and standards for reliability and durability testing.
  • Hands-on experience with Reliability Software tools (examples, JMP, Quanterion, Ansys, Sherlock, workbench etc.)
  • Strong communication and collaborative skills. Imparting influence with people- and technical skills will be a key trait for success in this role.
  • Excellent problem-solving skills with a strong analytical background and high attention to detail.
  • Prior experience performing DfR activities for energetic storage systems and propulsion technology.