Sr. Maintenance Engineer (r1 &edv Body)

Rivian Rivian · Auto · Normal, IL · Manufacturing

Rivian is seeking a Sr. Maintenance Engineer to lead a cultural and operational shift from reactive to proactive reliability in their EDV and R1 Bodyshops. This role will champion Preventive Maintenance (PM), Predictive Maintenance (PdM), and Continuous Improvement (CI) initiatives, manage scheduling and resource allocation, and ensure seamless production by maximizing asset uptime. Responsibilities include leading the proactive reliability strategy, integrating new equipment, strategic scheduling, driving PM execution, spearheading CI projects, ensuring safety and compliance, managing vendors, documenting procedures, and overseeing spare parts management. The role requires a BEng degree, direct bodyshop maintenance experience, familiarity with specific equipment (FANUC, Kawasaki robots, Rockwell PLCs), SAP CMMS proficiency, and strong understanding of PM/PdM techniques.

What you'd actually do

  1. Act as the primary change agent on the floor, driving the shift from reactive fire-fighting to proactive reliability.
  2. Partner directly with shop leads and technicians to evaluate and elevate maintenance procedures for all bodyshop assets.
  3. Use data-driven insights to identify chronic failure modes, engineer them out of the system, and explicitly focus on introducing advanced Predictive Maintenance (PdM) techniques to catch failures before they occur.
  4. Collaborate directly with Manufacturing Engineering when new equipment is installed or handed over to maintenance.
  5. Plan and schedule all off-shift and weekend maintenance work.

Skills

Required

  • BEng degree
  • Bodyshop maintenance experience
  • FANUC robots
  • Kawasaki robots
  • Rockwell PLC-controlled systems
  • automated joining technologies
  • SAP CMMS
  • Preventive Maintenance (PM)
  • Predictive Maintenance (PdM)
  • vibration analysis
  • thermography
  • oil analysis
  • Lean
  • Six Sigma
  • 5S
  • OSHA regulations
  • Lockout/Tagout (LOTO)

Nice to have

  • visionary
  • scheduling
  • resource management
  • Continuous Improvement (CI)
  • root-cause analysis (RCA)
  • vendor management
  • contractor management
  • spare parts management
  • project management
  • Lean
  • Six Sigma
  • 5S
  • communication
  • cross-functional leadership

What the JD emphasized

  • Bachelor of Engineering (BEng) degree is required
  • direct, proven experience working within a bodyshop environment
  • proven experience with SAP to automate maintenance schedules