Sr. Spclst , Manufacturing Automation

Merck Merck · Pharma · Telangana, India

This role is for a Senior Specialist in Manufacturing Automation Engineer at Merck, focusing on implementing DeltaV automation change controls for global manufacturing sites. Responsibilities include project management, system upgrades, troubleshooting, system administration, and technical leadership for a team in India. The role requires extensive experience with Emerson DeltaV systems, batch design, configuration, administration, and compliance with GMP, CSV, and cybersecurity standards within the pharmaceutical industry.

What you'd actually do

  1. Bring energy, knowledge and innovation to develop DeltaV solutions for process control automation and site change control requirements.
  2. Promote a culture of Continuous Improvement to drive process and system improvements.
  3. Understand control systems architecture and control system administration monitoring using standard and customized monitoring tools including associated processes and tracking.
  4. Work collaboratively with the above-site Automation Product Teams and sites to drive process, system and compliance improvements.
  5. Ensure new system installations/upgrades align with the company Standard Automation Architecture and Cyber Standards.

Skills

Required

  • 7+ Years of experience of Emerson DeltaV system configuration and administration
  • Strong experience of DeltaV system automation software change controls – planning, execution
  • Experience of Emerson DeltaV system batch design, configuration and administration
  • Proficient with Emerson Knowledge Base Articles, Best Practices and Guardian support structure
  • Strong experience with project execution for DeltaV/Automation System implementation and upgrade
  • Experience providing technical mentorship, project management and people management
  • Effective interpersonal and communication skills, both verbal and written
  • Excellent organizational skills to multi-task
  • Able to work independently and as part of a cross-functional team
  • Familiar with Emerson DeltaV system standards, Knowledge Base Articles, Best Practices, Cybersecurity and Guardian support capabilities
  • Ensure compliance with Computer Systems Validation (CSV) and Systems Development Lifecycle (SDLC), Cyber Security and Data Integrity to ensure manufacture and supply of quality pharmaceuticals
  • Extensive knowledge of interfaces (OPC, MODBUS)
  • Ability to understand, update, design and analyse code modifications in DeltaV
  • Experience with automation system design, start-up and qualification
  • Experienced problem solver/troubleshooter, skilled in root cause analysis
  • Ability to prepare Standard Operating Procedures (SOP) and cGMP documents
  • Familiarity with US and EU GMP and Safety compliance regulations
  • Strong analytical thinking and technical writing skills
  • Pharmaceutical/Life Scince experience with international companies
  • Project Management experience with demonstrated skills
  • DeltaV Batch control system configuration and Automation Recipes
  • S95 model from ERP to shop floor instrumentation and working knowledge of S88 model
  • Strong background in IT syst specifically, integration of Automation systems with IT systems
  • Practical experience with MES/EBR integrations and shop floor system

Nice to have

  • Agile project development practices, Jira, Confluence
  • Aveeva PI, Dynatrace, Qualys, Ansible or other monitoring platforms

What the JD emphasized

  • Emerson DeltaV system configuration and administration
  • Emerson DeltaV system batch design, configuration and administration
  • GMPs, CSV, safety, and environmental regulations
  • Computer Systems Validation (CSV) and Systems Development Lifecycle (SDLC), Cyber Security and Data Integrity