Sr Staff Quality Engineer

Northrop Grumman Northrop Grumman · Aerospace · Linthicum Heights, MD +1 · Mission/Quality Assurance

Northrop Grumman seeks a Sr Staff Quality Engineer to lead sector-wide inspection guidance and drive continuous improvement in manufacturing operations. This role ensures product quality and compliance, acts as a technical authority for inspection strategies, and mentors engineering teams. Responsibilities include defining and improving inspection methodologies, aligning with regulatory requirements, serving as a subject matter expert for inspection techniques, leading root-cause investigations, and identifying opportunities for automation and AI-assisted defect detection.

What you'd actually do

  1. Define, implement, and continuously improve inspection methodologies, plans, and acceptance criteria for the sector.
  2. Align inspection guidance with regulatory requirements (e.g., ISO 9001, AS9100, IEC) and internal quality policies
  3. Serve as the subject matter‑ expert for inspection techniques (visual, non‑destructive testing, automated optical inspection, statistical process control, etc.)
  4. Lead cross-functional root‑ cause investigations and drive corrective‑ and ‑preventive actions (CAPA)
  5. Author and maintain sector-specific inspection work instructions, checklists, and documentation.

Skills

Required

  • Bachelor's degree in a STEM field and 14 years of relevant experience; or a Master's degree and 12 years of relevant experience; or a PhD and 10 years of relevant experience.
  • Proven expertise in inspection techniques and statistical quality tools.
  • Demonstrated experience developing and maintaining inspection standards across a multi‑site operation.
  • Experience utilizing PFMEAs to develop control plans to ensure capture of defects at the earliest possible point in manufacture
  • Strong knowledge of relevant quality standards (ISO 9001, AS9100, IATF 16949, etc.)
  • Hands‑on experience with inspection equipment (CMM, AOI, ultrasonic, radiography, etc.) and data analysis software.
  • Ability to obtain and maintain a U.S. Government Secret Clearance
  • U.S Citizenship Required

Nice to have

  • Professional certifications: CQA, CQE, Six Sigma certification.
  • Experience with digital inspection platforms, machine‑vision, or AI‑based defect detection.
  • Background in regulated industries (aerospace, automotive, medical devices, energy).
  • Proven track record of leading multi‑disciplinary improvement projects with measurable results.
  • Experience in high-mix/low-volume manufacturing environments

What the JD emphasized

  • Ability to obtain and maintain a U.S. Government Secret Clearance
  • U.S Citizenship Required