Sta Technical Specialist - Assembly

Ford Ford · Auto · Dearborn, MI +1 · Supply Chain

This role is for a Technical Specialist in Assembly at Ford, focusing on standardizing technical competency, developing training programs, leading investigations into quality issues, and ensuring the integration of new technologies within the supply chain. It requires extensive experience in assembly processes, quality tools, and problem-solving methodologies, with a strong emphasis on training and auditing global teams.

What you'd actually do

  1. Act as the lead technical educator, developing and delivering comprehensive training programs to upskill the global STA team in Assembly Processes and Controls.
  2. Lead the global assembly strategy by instilling a culture of technical excellence and rigorous quality standards within both the supply base and our internal teams.
  3. Serve as the Global Lead for Assembly manufacturing, deploying process standards, lessons learned, and technical innovations to ensure supplier readiness.
  4. Lead deep-dive technical investigations into significant quality issues (Field Actions, Stop Ships, Warranty) and implement robust, permanent corrective actions.
  5. Utilize the GTDS process to lead Manufacturing Risk Assessments and support the seamless integration of new technologies into the assembly domain.

Skills

Required

  • Bachelor of Science/Engineering (or academic equivalent) in a relevant technical discipline
  • Extensive experience in Assembly Processes and Controls
  • Fastening Systems (DC tools, torque strategy, and control limits)
  • Material Dispense (Adhesives, sealants, and flow monitoring)
  • Press Fit Systems and Force-Distance Monitoring
  • Testing (Leak testing and End-of-Line/EOL)
  • Vision Systems and Error Proofing/Poka-Yoke controls
  • Advanced proficiency in Quality Tools and structured problem-solving methodologies (e.g., 8D, DMAIC)
  • Proficiency in English
  • Ability to translate complex technical concepts into actionable training for global teams
  • Self-motivated work ethic
  • Ability to travel 50-75% of the time

Nice to have

  • Experience in developing technical curriculum or coaching engineering teams in a manufacturing environment
  • Approximately 8+ years in manufacturing processes with a heavy emphasis on complex assembly
  • Familiarity with Ford vehicle/powertrain development and launch processes (GPDS/Phased PPAP)
  • Proven ability to lead cross-functional teams and provide technical guidance to senior management
  • Six Sigma Black Belt or equivalent Lean Manufacturing certification

What the JD emphasized

  • standardize the technical competency of the global STA team
  • rigorous assembly standards
  • Assembly Processes and Controls
  • rigorous quality standards
  • deep expertise in: Fastening Systems (DC tools, torque strategy, and control limits) Material Dispense (Adhesives, sealants, and flow monitoring) Press Fit Systems and Force-Distance Monitoring Testing (Leak testing and End-of-Line/EOL) Vision Systems and Error Proofing/Poka-Yoke controls
  • Advanced proficiency in Quality Tools and structured problem-solving methodologies (e.g., 8D, DMAIC)
  • proven ability to translate complex technical concepts into actionable training for global teams