Staff Engineer, Manufacturing Equipment (r4592)

Shield AI Shield AI · Defense · Dallas, TX · Production

Staff Engineer focused on manufacturing equipment, test racks, and test cells for defense products (aircraft, intelligent systems). Role involves leading development, sustainment, and improvement of electromechanical systems in a production environment, troubleshooting, driving reliability, and managing vendors. Requires strong hands-on experience with complex systems and cross-functional collaboration.

What you'd actually do

  1. Own the technical lifecycle of production equipment, test racks, and test cells, from production readiness through sustainment and continuous improvement
  2. Lead troubleshooting and root-cause analysis of equipment failures, downtime events, and test anomalies; implement corrective and preventive actions
  3. Drive equipment reliability, availability, and maintainability (RAM) improvements to support production goals
  4. Develop and maintain equipment documentation including schematics, BOMs, calibration plans, maintenance procedures, and operating instructions
  5. Collaborate with Manufacturing, Test, and Quality teams to ensure equipment meets production, safety, and compliance requirements

Skills

Required

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or a related field
  • 8+ years of experience supporting production equipment, test racks, or test cells in a manufacturing or test environment
  • Strong hands-on experience with electromechanical systems, controls, instrumentation, and data acquisition
  • Proven ability to troubleshoot complex equipment issues across hardware, software, and controls domains
  • Experience developing and maintaining technical documentation for production equipment
  • Ability to work effectively on the factory floor and in cross-functional engineering teams

Nice to have

  • Experience supporting automated or semi-automated production and test equipment
  • Familiarity with PLCs, HMIs, industrial networks, or test software (e.g., LabVIEW, Python, or similar)
  • Experience with equipment safety standards, lockout/tagout, and risk assessments
  • Background in scaling equipment from prototype or low-rate production to higher-rate manufacturing
  • Experience mentoring engineers or leading technical projects without direct authority