Thermal Systems Engineer

Ford Ford · Auto · Dearborn, MI +1 · Research and Advance Engineering

Research Engineer focused on pioneering next-generation thermal system components and architectures for both traditional ICE and electrified vehicles. The role involves leading technology programs, applying systems engineering methodologies, and collaborating with cross-functional teams and universities to drive innovation in thermal management and vehicle energy performance.

What you'd actually do

  1. Lead cutting-edge technology programs to conceptualize, design, develop, validate, and deliver next-generation thermal management systems and components across Ford and Lincoln's full vehicle portfolio — spanning ICE (Gas & Diesel), xEV, BEV, and Fuel Cell platforms.
  2. Champion systems engineering rigor by applying advanced problem-solving methodologies (Boundary Diagrams, P-Diagrams, DFMEA, RCL, RDM) to drive design development, cascade requirements, and shape project scope.
  3. Own and drive advanced research workstreams end-to-end — from design conceptualization through supplier engagement, simulation, and testing — to deliver breakthrough technology and validate robustness.
  4. Propose and lead collaborative research projects with leading universities to develop new thermal system design concepts and next-generation technologies.

Skills

Required

  • Thermal Systems design and development
  • Systems engineering
  • ICE and Electrified Vehicle thermal management
  • Mechanical or Automotive Engineering (MS required, PhD preferred)
  • Simulation and testing methodologies
  • Supplier engagement and technical requirements definition

Nice to have

  • Project leadership
  • Controls and calibration strategies for thermal and energy management systems
  • MATLAB
  • LabVIEW
  • TeamCenter
  • Ford Research QOS (GTDS) process
  • AI-enabled tools for efficiency

What the JD emphasized

  • 5+ years of hands-on design, development, and systems engineering experience in Thermal Systems for ICE (Gas and Diesel) and Electrified Vehicles, with a demonstrated track record of delivering innovative, production-ready solutions.
  • Advanced degrees in Mechanical or Automotive Engineering — MS required, PhD strongly preferred — reflecting deep technical expertise and research-driven problem-solving capability.