Senior Staff Mfg. Design Engineer

Agility Robotics Agility Robotics · Robotics · Salem · Operations

Seeking a Senior Staff Manufacturing Design Engineer to lead the design and manufacturability of high-performance, precision components for humanoid robotics systems. This role involves driving NPI, DFM, and cross-functional collaboration from concept to production, ensuring robots meet world-class standards in quality, cost, reliability, and scalability.

What you'd actually do

  1. Drive Design for Manufacturability (DFM) and for Assembly (DFA) throughout the product lifecycle—from R&D through prototyping, validation, and scalable production.
  2. Apply GD&T (ASME Y14.5) to high-precision, tolerance-critical robotic components and ensure alignment with design intent and manufacturing feasibility.
  3. Collaborate with internal teams and external suppliers to validate component designs, optimize manufacturing processes, and reduce cost and lead times.
  4. Create and manage CAD models and detailed engineering drawings using Creo to support current and new products and fixtures.
  5. Solid understanding of change management, use of item attributes, engineering changes, engineering and manufacturing bills of material, material dispositions, and effectivity, and implementation.

Skills

Required

  • Mechanical design
  • Manufacturing engineering
  • Robotics
  • DFM
  • DFA
  • GD&T
  • CAD (Creo)
  • Tolerance analysis
  • Change management
  • Engineering drawings
  • Supplier collaboration

Nice to have

  • Actuation systems
  • Robotic kinematics
  • Sensors
  • Cable management
  • PLM (WindChill)

What the JD emphasized

  • 15+ years of experience in mechanical design and manufacturing engineering experience in robotics, aerospace, semiconductor or medical equipment , or other complex electromechanical systems.
  • Proven expertise in DFM, DFA and critical tolerance analysis for precision mechanical systems and components.
  • Proficient in CAD tools (ie: Creo 5.0), GD&T and tolerance stack up analysis.