Staff Mechanical Engineer – Structural Simulation & Analysis

Apptronik Apptronik · Robotics · HQ · Hardware

Staff Mechanical Engineer focused on structural simulation, mass optimization, and dynamic performance of a humanoid robot. Responsibilities include defining simulation workflows, embedding simulation into design, guiding non-linear FEA, validating fatigue life, and performing mass optimization. Requires expertise in solid mechanics, vibration, and multi-body dynamics, with experience in simulation software like Ansys or Abaqus.

What you'd actually do

  1. Support the definition of the workflows and methodologies across the team.
  2. Help drive the shift to embedding simulation into early architectural decisions.
  3. Establish and enforce company-wide standards for modeling (materials, boundary conditions, safety factors).
  4. Guide the complex non-linear and dynamic simulation challenges (e.g., robot falls, extreme events).
  5. Validate fatigue life methodologies, including advanced fracture mechanics approaches.

Skills

Required

  • FEA
  • solid mechanics
  • vibration analysis
  • multi-body dynamics
  • Ansys
  • Abaqus
  • SimCenter
  • fatigue analysis
  • mass optimization
  • test/sim correlation
  • material characterization
  • PhD or MS in Mechanical Engineering, Aerospace Engineering, or related field with focus on Computational Mechanics
  • 8+ years of experience in structural simulation and mechanical design

Nice to have

  • high-speed moving mechanisms
  • lightweighting structures for mobile platforms

What the JD emphasized

  • structural integrity
  • mass optimization
  • dynamic performance
  • complex physics challenges
  • impact dynamics
  • fatigue in high-DOF joints
  • multi-body dynamics
  • system-level behaviors
  • physical capabilities
  • non-linear & dynamic FEA
  • robot falls
  • extreme events
  • Fatigue & Life Prediction
  • advanced fracture mechanics
  • Mass Optimization
  • stiffness, durability, and weight targets
  • Test/Sim Correlation
  • predictive
  • continuously improved
  • Material Characterization
  • advanced materials
  • Mentorship
  • technical escalation point
  • hardest problems
  • Cross-Disciplinary
  • deep technical reviews
  • cross-disciplinary physics bottlenecks
  • influence product architecture
  • simulation-informed trade studies
  • Software Mastery
  • industry-standard simulation suites
  • Physics Depth
  • solid mechanics
  • vibration
  • vibration, shock, and modal analysis
  • heat transfer
  • multi-body dynamics
  • humanoid context
  • high-speed moving mechanisms
  • lightweighting structures
  • mobile platforms
  • Computational Mechanics
  • structural simulation
  • mechanical design
  • shipping complex, high-performance electromechanical products
  • Robotics
  • Aerospace
  • Automotive