Staff Npi Manufacturing Engineer

Agility Robotics Agility Robotics · Robotics · Salem · Operations

Staff NPI Manufacturing Engineer to lead the transition of innovative, electromechanical designs from prototype through pilot builds into scaled production. This role focuses on new product introduction (NPI) and is critical in ensuring manufacturability, quality, and testability across electromechanical subsystems and sub-assemblies including hardware, sensors, actuators, cables, and integration modules.

What you'd actually do

  1. Lead NPI activities across multiple product lines, managing the transition from design to production for various electromechanical subassemblies.
  2. Own DFM/DFA/DFT efforts during early design phases to influence product architecture and ensure manufacturing scalability.
  3. Develop and release work instructions, BOMs, process flows, test procedures, and fixture/tooling designs across prototype and pilot builds.
  4. Drive build readiness, supporting Proto/EVT/DVT/PVT activities including line bring-up, process validation, and pilot build execution.
  5. Troubleshoot and resolve issues at the sub-system and system level, conducting structured root cause analysis for mechanical or electrical issues.

Skills

Required

  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related field
  • 7+ years of relevant experience
  • 5+ years in manufacturing assembly for electromechanical or embedded systems products
  • Hands-on experience in supporting and troubleshooting the design, assembly, and testing of electro-mechanical systems utilizing data analysis and lean methods
  • Experience in transitioning products and processes from development to production (NPI), including into Production Validation Testing (PVT) through to end of life (EOL)
  • Familiarity with creating manufacturing test requirements, test stand equipment development, validation testing, Engineering Change Order (ECO) production release, and training engineers, production staff, and suppliers/CMs
  • Experience supporting EMS/CM partners and driving supply chain readiness
  • Working knowledge of FMEA, ECO processes, PLM systems, and design validation best practices
  • Excellent communication, technical documentation, and collaboration skills

Nice to have

  • Proficiency with Altium and/or Creo
  • mechanical design knowledge to create and release test fixtures

What the JD emphasized

  • NPI environments directly working on the manufacturing floor, on-site, day to day